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External Render & Glazing

Aluminium Window Sills & ICF Details

Designing an energy-efficient home retrofit or ICF build? Compare pressed aluminium window sills, learn about cill replacement guidelines, and order made-to-measure folded cills from **Cills.ie**.

Direct Summary: Aluminium window sills provide maintenance-free weatherproofing for EWI and ICF walls. Replacing concrete sills with powder-coated aluminium resolves thermal bridging, prevents render staining, and simplifies drainage.

Custom Cill Dimension Estimator

Configure your bespoke folded cill profiles instantly

1200 mm (1.20m)
150 mm
50mm (Flush frame)400mm (Thick EWI / ICF wall)
Standard Profile Configuration:
RAL Color Coded
Upstand (C)25 mm
Downstand (D)40 mm
Return Lip (E)15 mm
Material Thickness1.5mm / 2.0mm
Configure and Order this Cill on Cills.ie

NSAI Certified ICF Window Sill Details (CD-ICF-R2)

In Insulated Concrete Formwork (ICF) buildings, standard stone or concrete sills create massive cold bridges and damp paths. To resolve this, architectural specifications require a pressed aluminium cill bedded directly on the concrete core:

Exposing the concrete core: The top polystyrene layer of the ICF opening is cut back to expose the solid concrete, creating a rigid support base.
DPC Tray integration: A continuous Damp Proof Course (DPC) tray with folded upstands at both sides is bedded over the concrete before the cill is laid.
Drainage protection: The window frame is placed so that the cill's 12mm welded return upstands remain clear of the frame's external weep holes.

Aluminium Window Cill Replacement

Replacing damaged, cracked, or cold-bridging concrete sills with pressed aluminium is a highly effective home energy retrofit upgrade:

  • Thermal Break: Concrete sills conduct cold straight through the wall core. Retrofitting an aluminium cill insulated with PIR backing isolates the cold bridge.
  • Over-Cill Cappings: In cases where removing the existing concrete sill is too disruptive to internal plasterboard, retrofitting a custom aluminium capping overlay directly over the concrete block provides immediate weatherproofing.
  • Maintenance-Free: Powder-coated aluminium cills require no painting, will not grow moss, and wipe clean easily.

Why Order from Cills.ie?

**Cills.ie** is Ireland's premier manufacturer of custom-folded architectural flashings. Homeowners, builders, and window installers choose their system for its precision:

  • ✔ CNC precision folding for a perfect fit
  • ✔ Over 200 standard RAL colors available (Anthracite Grey, Black, White, etc.)
  • ✔ Fast turnaround times (typically folded and shipped within 24-48 hours)
  • ✔ Hand-welded return upstands for perfect watertight performance

Key Facts Checklist for Window Sills

  • 1.Window cill projection should overhang the finished wall render by at least 40mm to ensure proper drainage.
  • 2.Welded return upstands are essential on ICF buildings to prevent side leak paths into external insulation.
  • 3.Aluminium cills can be retrofitted directly over existing concrete cills to minimize internal renovation disruption.

Frequently Asked Questions